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0.01mm Accuracy Melt Blown Mould PP Material Meltblown Cloth Filter Non Woven Mold
|Mould Material||SUS630, SUS431, S136/S136H||Mould Size||Customized|
|Application||For Mask Melt Blown Fabric||Processing Accuracy||0.01mm|
|Mould Price||Cost-Effective And Competitive||Lead Time||5-10 Days|
spinneret head mold,
meltblown cloth mould
K95 Face Mask PP Material Meltblown Cloth Filter Meltblown Nonwoven Mould
Melt-blown nonwovens uses high-speed hot air flow to draw a thin stream of polymer melt extruded from the die orifice. Thus, ultra-fine fibers are formed and collected on a screen curtain or a roller, and at the same time, they are bonded to each other to form a melt-blown nonwoven fabric.
This spinneret plate for meltblown nonwoven fabric mask making machine. It is the high precision melt blown spinneret mold. The small drilled holes for polymer feeding are drilled by high precision CNC small hole EDM popping machine.
Melt-blown nonwoven fabric is made by entangling fibers while extruded material from the spinneret in the same time blowing hot air. The common application is face masks, industrial filters, etc.
Melt blown spinneret size:
Length 300mm and 270mm are available
Feeding hole: drilled with 0.2mm diameter electrode tube, finished diameter during 0.25-0.26mm.
Technical characteristics for melt-blown nonwovens mould:
1. Die head conventional model: 1.1M-1.6M, also can be customized according to customer's special requirements.
2. The diameter of the melt nozzle (spinner) is 0.2mm-0.3mm. The center distance of the spinneret holes is between 0.7mm-0.8mm.
3. Suitable for process temperature below 350, carbon fiber 330-350, PP, PET300
4. Suitable for general output of 30-50KG / hour, special requirements below 80KG / hour, can also be determined according to the production line configuration capacity.
EU FFP Serials (EN 149:2001)
|Standard||Basic weight (gsm)||Resistance (Pa)||Filtration efficiency (%)||MAIN USAGE|
|FFP 1||40||70||>93%||FFP 1 standard respirator, 3-ply flat mask. 3-ply flat mask|
|80||50||>93%||bulky and soft product, lower air resistance, higher dust capacity|
|FFP 2||45||125||>99%||lower basis weight of FFP 2 standard respirator filter media, economical and practical product|
|60||110||>99%||FFP 2 standard respirator, fit for mine, severe air condition workshops etc|
|100||90||>99%||lower air resistance and higher dust capacity for high standard respirator|
|FFP 3||90||150||>99.5%||FFP 3 standard respirator, high filtration environment requirement eg. chemical lab|
Test Method: TSI 8130 @ 0.33 um, 60L/Min, DOP
Marks: This FFP serial product can reach to 99.8% filtration rate with the air resistance less 160Pa. The parameter is obviously better than European standard requirement, 99% filtration rate and 300Pa resistance. Same performance is shown in the standard of FFP1 and FFP2.
US N Serials (NIOSH 42 CFR-84 & GB 2626-2006)
|Standard||Basic Weight (gsm)||Resistance (Pa)||Filtration efficiency (%)||MAIN USAGE|
|N 90||30||< 60||>93%||Economic product, lower cost|
|60||< 40||>95%||bulky and soft product, lower air resistance, higher dust capacity
Can replace 3M 9001 products
|N 95||30||< 90||>98%||lower basis weight of N 95 standard respirator filter media, economical and practical product|
|50||< 60||>98%||N 95 standard respirator, fit for mine, severe air condition workshops etc|
|80||< 50||>98%||Bulky and soft product, lower air resistance, higher dust capacity|
|N 99||80||< 95||>99.5%||N99 standard respirator, cup shape mask.|
|N 100||120||< 145||>99.995%||N100 standard respirator, very high filtration efficiency|
Test Method: TSI 8130 @ 0.33 um, 60L/Min, DOP
Marks: This N99 product can reach to 99.5% filtration rate with the air resistance less 95Pa. The parameter is obviously better than N99 standard requirement, 99% filtration rate and 120Pa resistance. Same performance is shown in the standard of N90, N99 and N100 products.
Why Choose Us?
– We can Provide:
1. Professional and experienced workers
2. Advanced technology and equipment
2. Competitive price & OEM design
3. Design drawings for free
4. Injection mold production more than 15 years of experience
7. We use eco-friendly material
8. A very strict quality controlling system
9. Delivery on time
Mould Pictures Showing:
Kindly contact me if any questions or requirements. It is our pleasure to be on service of you.
We promise to provide you cost-effective products and superior services, why not have a try?